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Repair times at Guarantee work

Unbenanntes Dokument
Number processing step working hours (h)
     
401 900 Suspension  
401 901 Frontfork change 0,3
401 902 Rear Suspension change 0,1
     
400 100 Engine  
400 101 Engine change 0,2
     
400 200 Cylinder,Cylinderhead,Piston  
400 201 Cylinderhead diassembly/assembly 0,2
400 202 Cylinderhead and gasket change 0,2
400 203 Piston- and Piston rings change 0,5
400 204 Cylinder change 0,5
     
400 300 Valves  
400 301 Valves change 0,5
400 302 every further Valve at this process 0,1
400 303 change and to grind in 1,0
400 304 change of Valve springs/parts 0,8
400 305 every further Valve at this process 0,1
400 306 adjusting the Valve play 0,2
400 307 change of the Valve cap Gasket 0,1
     
400 400 cam shaft  
400 401 change of the cam shaft 0,3
400 402 change of the drive chain 0,7
400 403 change of the drive chain stretcher 0,2
400 404 change of the cam shaft wheel 0,2
     
400 500 crankshaft  
400 501 change of the crankshaft 3,0
400 502 change of the crankshaft joint ring (leftside) 0,3
     
400 600 Engine cover  
400 601 change of the Engine cover (complete) 2,5
400 602 change of the alternator cover 0,1
400 603 change of the clutch cover 0,2
400 604 change of the clutch cover gasket 0,2
     
400 700 Clutch  
400 701 change of the clutch pressure springs 0,4
400 702 controll/replace of the clutch coverings 0,4
400 703 change of the clutch cage/primary wheel 0,3
     
400 900 Transmission  
400 901 change of both drive shafts 2,5
400 902 change of drive shaft input/output 1,9
400 903 change of the gear wheel 2,0
400 904 change transmission joint ring (output side) 0,2
400 905 change of the drive shaft bearing 2,5
     
401 000 Fuel system  
401 001 change of the fuel-tank 0,1
401 002 change of the fuel tap 0,1
401 003 change of the fuel tube 0,1
401 004 change of the fuel-tank cap (complete) 0,1
401 005 change of the Fuel-tank cap componets 0,1
     
401 100 Carburettor  
401 101 change of suction pipe 0,1
401 102 assemby/diassembly of the carburettor 0,1
401 103 adjusting the carburettor(carburettor completed) 0,1
401 104 adjusting and cleaning the carburettor 0,3
401 105 change of the O-ring gasket (suction pipe) 0,1
401 106 changing and cleaning the Air filter 0,2
401 107 change of the Air cleaner case 0,1
401 108 change of the Gasket (induction pipe) 0,1
     
401 200 Exhaust system  
401 201 change of the silencer gasket 0,1
401 202 change of the silencer 0,3
401 203 change of the secondary Air-valve 0,1
     
401 300 Lubrication system  
401 301 Oil-pump change 0,4
401 302 Oil change 0,2
     
401 400 Frame  
401 401 Frame change 2,5
401 402 rocker change 0,5
401 403 rocker stratification change 0,7
401 404 Front fender change 0,1
401 405 Rear fender change 0,1
401 406 Steering stop limit change (1.pcs) 0,1
401 407 Rocker bolt change 0,1
401 408 Headset bearing change 0,4
401 409 Lateral upright change 0,1
401 410 Springs of Lateral upright change 0,1
401 411 Foot peg change (1.pcs) 0,1
401 412 Triangle bracket for foot peg change 0,1
     
401 500 Race fairing  
401 501 Race fairing change (leftside) 0,1
401 502 Race fairing change (rightside) 0,1
401 503 Front fairing change 0,2
401 504 Seat cushion change 0,1
401 505 assembly/diassembly the fuel tank/seat cover 0,1
     
401 600 Wheels  
401 601 assembly/diassembly of the front wheel 0,2
401 602 Front wheel change 0,2
401 603 Wheel bearing change (front wheel) 0,2
401 604 Axle change (front wheel) 0,1
401 605 speedometer tappet change 0,2
401 606 assembly/diassembly of the rear wheel 0,3
401 607 Rear Wheel change 0,2
401 608 Wheel bearing change (rear wheel) 0,2
401 609 Axle change (rear wheel) 0,2
     
401 700 Brake system  
401 701 Hand lever Brake cylinder change (front) 0,1
401 702 Brake disc change (front wheel) 0,1
401 703 Brake pads change (front wheel) 0,2
401 704 Brake caliper change (front wheel) 0,2
401 705 Brake-hose change (front wheel) 0,2
401 706 hand lever Brake cylinder change (rear) 0,1
401 707 Brake disc change (rear wheel) 0,2
401 708 Brake pads change (rear wheel) 0,2
401 709 Brake caliper change (rear wheel) 0,2
401 710 Brake-hose change (rear wheel) 0,3
     
401 800 Back wheel actuation  
401 801 Chain set ( sprockets and chain) change 0,4
401 802 front sprocket change 0,2
401 803 rear sprocket change 0,3
401 804 changing the Chain 0,2
401 805 changing the Chain/transmission cover 0,1
     
401 900 Generator, ignition  
401 901 rotor change 0,2
401 902 Stator change 0,2
401 903 Sensor (Pick up) change 0,2
401 904 Spark coil change 0,2
401 905 sparkplug connector change 0,1
401 906 CDI-Ignition box change 0,1
401 907 sparkplug change 0,1
     
402 000 Rectifier, Battery, Cable harness  
402 001 Rectifier change 0,1
402 002 Battery change 0,1
402 003 horn change 0,1
402 004 Cable harness change 0,7
402 005 Instrument cabel change 0,1
402 006 Headlight cable change 0,1
     
402100 Electric starter  
402101 Electric starter change 0,2
     
402 200 Switches, Relay  
402 201 ignition lock change 0,2
402 202 Switch on steering change (left/rightside) 0,2
402 203 Brake light switch change (front 1.pcs) 0,1
402 204 Brake light switch change (back 1.pcs) 0,1
402 205 Relay of starting motor change 0,1
402 206 Relay of horn change 0,1
402 207 Relay for lights change 0,1
402 208 Fuse change 0,1
     
402 300 Illumination  
402 301 Headlight mask change 0,2
402 302 Headlight change (complete) 0,1
402 303 Headlight bulb change 0,1
402 304 Taillight change (complete) 0,1
402 305 Controll bulb (speedometer) change (1.pcs) 0,2
402 306 every further bulb at this process 0,1
402 307 Reflector change 0,1
402 308 side reflector change 0,1
     
402 400 Control and Operation elements  
402 401 Disposer change 0,2
402 402 Disposer bracket change (left/rightside) 0,1
402 403 accelerator handlebar change 0,2
402 404 accelerator bowden wire change 0,2
402 405 hand brake lever change 0,1
402 406 Speedometer change 0,1
402 407 Speedometer cable change 0,1
402 408 Choke cabel change 0,2
402 409 rear view mirror change 0,1

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